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HomeProductsFilterFilter separator LTGF-a

Filter separator LTGF-a

The filter separator is produced according to the technical indexes of gjb610-88 and gjb689-89 standards, meets the API 1581 Ⅲ standard, and implements the GB150-1998 national pressure vessel standard. The products are divided into three levels: A, B and C. The product breaks through the traditional single filtration mode of the original filter and integrates filtration and dehydration. It can not only filter various small particles in the fuel, but also effectively filter water, fiber and suspended solids in the fuel. It is a very ideal oil purification equipment. At the same time, it is widely applicable to all kinds of fine chemical raw materials to be purified


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Structure

The filter separator is composed of a metal shell with primary filter element (filter coalescence filter element) and secondary filter element (separation filter element) inside, and is equipped with sewage valve, drain valve, differential pressure gauge, safety valve, heat tracing device and other accessories

Working principle

After the jet fuel enters the filter separator, it is first collected in the aluminum tray and then dispersed into the coalescence filter element from the inside to the outside. In the first step, the solid impurities are filtered by the filter layer, in the second step, the emulsified oil-water is separated through the demulsification layer, and in the third step, the small water droplets are aggregated into large water droplets by the coalescence layer and settled in the water collecting tank; Then, the small water droplets that can coalesce in the future are further separated by the water repellent effect of the separation filter element, settled in the sedimentation tank and discharged by the drainage valve. The clean fuel is collected in the secondary tray through the separation filter element and discharged from the outlet of the filter separator

Service life

The working state of the filter separator and the working life of the filter element are mainly judged according to the pressure difference. When the inlet and outlet pressure difference reaches 0.1MPa (1.0kg / cm & sup2;), It indicates that the coalescence filter element has been blocked and should be replaced. In addition, when the coalescing filter element is used for more than half a year, it should also be considered to replace it. The separation filter element is a permanent filter element, which can be used for a long time if there is no mechanical damage. However, when replacing the filter coalescence filter element, it should be removed for cleaning and inspection

Selection criteria

Selection requirements

The design pressure of the filter separator must be higher than the actual working pressure

The design flow of filtration separation should be greater than 30% - 50% of the actual working flow. The rated flow of the filter cannot be selected according to the rated flow of the pump, because the actual working flow of the pump is likely to be higher than its rated flow

The filter separator is divided into three levels: A, B and C; From 30m & sup3 according to flow/ h-500m³/ h; It is divided into 1.0, 1.6, 2.5, 4.0 and 6.4Mpa according to the design pressure; According to the installation form, it is divided into vertical and horizontal; According to the filtering accuracy, it is divided into 3~5μ M and 1 & mu; M (dedicated to filtering suspended solids); There are 170 specifications and models, including no heat tracing device and heat tracing device, according to the use area. The main performance indexes are as follows:


As can be seen from the above table, the performance priority is class a > class B > class C, that is, without considering the cost, class a can replace class B and class B can replace class C

Product model identification

Use and maintenance

After the filter separator is installed, it can work continuously and reliably for a long time. Generally, it is not necessary to open the cover for cleaning, but the following points should be paid attention to during normal use:

1) Deflate in time. For the filter installed with manual air release valve, manual air release shall be carried out during each operation, because too much gas in the shell will affect the normal operation of the filter

2) Deposit frequently. After each refueling operation, sediment shall be discharged, and it is normal to have water in the sediment. If solid impurities are found during precipitation, the cause shall be found out and treatment measures shall be taken in time

3) Keep recording the differential pressure. After each operation, the filter differential pressure and fuel throughput shall be recorded in the maintenance log to judge whether the filter separator works normally. If the differential pressure drops suddenly, it shall be stopped immediately, and the cover shall be opened for inspection in time to find out the cause

4) Replace the filter element

Replace the coalescence filter element when the following conditions occur:
① The differential pressure reaches 0.1MPa
② The service life exceeds half a year
③ The filter element is damaged (the differential pressure drops suddenly)
Replace the separation filter element when the following phenomena occur:
① Damaged filter element
② The filter element fails the water spraying test
 

Common faults and troubleshooting

 

 

Malfunction

Possible causes

Exclusion method

Solid impurities found in precipitation

1. Coalescence filter element is damaged

Replace coalescing filter element

2. The filter element fixing nut is not tightened

Tighten

3. Incorrect installation

Reinstall

4. The primary tray is not fixed properly

Fixed

The free water content of outlet fuel exceeds the specified index

1. Coalescence filter element is damaged

Replace coalescing filter element

2. The separation filter element is damaged

Replace coalescing filter element

3. The hydrophobicity of the separation filter element decreases

Replace coalescing filter element

4. The filter element is not installed correctly

Reinstall

The differential pressure drops suddenly

1. Coalescence filter element is damaged

Replace coalescing filter element

2. Coalescing filter element is improperly installed

ReinstallMaintenance and application

 

 
Maintenance and application
 
1)Deflate on time
2)get rid of deposit often
3)insist on recording differential pressure
4)change filter elements
 

 

Shell type
Quantity of coalescence in every filter sepatater
Installation dimension(mm)
Quality
(kg)
Reference draw
Coalescence filter element
Separate filter element
Specification(mm)
Quantity
Specification (mm)
Quantity
A
B
C
D
E
F
G
H
I
LTGF-60/1.6-100A1
150x500x63
5
150x500
2
250
1310
1583
476
900
500
600
450
20
680
1
LTGF-90/1.6-150A1
150x600x63
7
150x600
3
250
1365
21664
570
1080
600
700
450
20
680
1
LTGF-120/1.6-150A1
150x710x63
7
150x710
3
250
1475
1770
580
1080
600
700
450
20
910
1
LTGF-150/1.6-150A1
150x915x63
8
150x710
4
250
1753
2076
600
1100
680
800
450
20
1200
1
LTGF-180/1.6-150A1
150x1120x63
8
150x915
4
250
1958
2281
600
1100
680
800
450
20
1380
1
LTGF-180/1.6-150A2
150x1120x63
8
150x915
4
1080
390
674
2096
800
2135
940
756
20
1450
2
LTGF-240/1.6-200A1
150x915x63
12
150x710
5
250
1830
2172
820
1220
934
900
500
20
1900
1
LTGF-240/1.6-200A2
150x915x63
12
150x710
5
1060
480
694
2190
900
1980
810
830
20
2080
2
LTGF-300/1.6-200A1
150x1120x63
12
150x915
5
250
2035
2377
820
1220
834
900
500
20
2075
1
LTGF-300/1.6-200A2
150x1120x63
12
150x915
5
1060
480
693
2190
900
2185
940
830
20
2075
2
LTGF-360/1.6-200A1
150x710x63
24
150x1120
5
250
2372
2714
820
1220
834
900
500
20
2281
1
LTGF-360/1.6-200A2
150x710x63
24
150x1120
5
1060
480
699
2190
900
2390
1240
830
20
2281
2
LTGF-420/1.6-250A1
150x1120x63
17
150x915
7
250
2035
2500
820
1400
1034
1100
500
20
2350
1
LTGF-420/1.6-250A2
150x1120x63
17
150x915
7
1000
600
699
2290
1100
2150
940
1000
20
2350
2
LTGF-500/1.6-250A1
150x710x63
34
150x1120
7
250
2372
2800
820
1400
1034
1100
500
20
2658
1
LTGF-500/1.6-250A2 150x710x63 34 150x1120 7 1000 600 699 2290 1100 2445 1240 1000 20 2658 2

 

 

 

 

 

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